Ruggedized Applications
Precision Motion When it Counts
For over 40 years, Copley Controls has designed and delivered high-performance motion control solutions for the defense sector. Our servo drives play a critical role in military vehicles, aircraft and naval systems, precisely controlling rotary and linear motors in these mission-critical applications.
Ruggedized to Meet MIL-SPEC Requirements
Designed for harsh operational conditions, our ruggedized drives deliver reliable performance when failure is not an option:
- Temperature extremes: -40°C to 70°C
- Thermal shock: -40°C to 70°C in 1 minute
- High humidity: 95% non-condensing at 60°C
- Vibration: 5 Hz to 500 Hz, up to 3.85 grms
- Shock: 40 g peak acceleration
- Extreme altitudes: -400 m to 16,000 m
We also design and test all our systems to meet stringent military standards, including:
- MIL-STD-810: Environmental Engineering Considerations
- MIL-STD-1275: Electrical Systems in Military Vehicles
- MIL-STD-704: Aircraft Electric Power Characteristics
- MIL-STD-461: Control of Electromagnetic Interference
- MIL-STD-1399: Interface Standard for Shipboard Systems
Additional standards and certifications include ISO 9001:2015, RoHS compliance, UL/IEC 61010-1, 61800-5-1 and 61800-5-2.
Advanced Features and Flexibility
To meet the evolving needs of the defense industry, our drives incorporate advanced features like 32-bit floating-point multi-loop filters, frequency analysis tools and high-speed position capture, enabling precise control and monitoring of motion systems. Drives — like our R-Series — also support multiple command interfaces, including CANopen, EtherCAT, RS-232/422, analog commands and step/direction signals for seamless integration into legacy and modern systems. For greater installation flexibility, our drives are available in high power density panel-mount and PCB mount packages, with a complete set of feedback options.
Software Support
We offer powerful, intuitive software tools designed to streamline the integration of our drives into complex systems and reduce development time. Our Copley Motion Explorer software provides comprehensive diagnostics and auto-tuning, plus distributed control software for CANopen with C++ libraries and .NET framework objects.
Made in the USA
All Copley products are designed and manufactured in the United States, ensuring quality control and compliance with defense procurement requirements.
Drive Applications
- Military Vehicles. Our drives provide precise motion control in armored vehicles and specialized military equipment, withstanding extreme vibration and shock.
- Aircraft Systems. Whether flight control, weapons systems or UAVs, our drives deliver reliable performance and precision in aerospace environments with strict power, EMI and weight requirements.
- Naval Systems. Designed to meet shipboard interface standards, our drives power critical systems on naval vessels while withstanding harsh maritime conditions.
- Weapons Systems. Precise positioning and control capabilities make our drives ideal for targeting systems, stabilization platforms and other mission-critical applications.
Products
Ruggedized, DC-powered, high-performance servo drives with versatile command interfaces
Compact, ruggedized, DC-powered servo drives for versatile motor control applications
Ruggedized, PC board mounting servo drives with CANopen networking and versatile motor control
Ultra-compact, PC board mountable servo drives with CANopen networking and versatile motor control
Compact, DC-powered, high-performance stepper drives with CANopen connectivity
Ultra-compact, versatile servo drives engineered for AGV and robotics applications
Ultra-compact, high-performance servo drives with industrial Ethernet connectivity
Ultra-compact, high-current servo drives with comprehensive connectivity and safety
High-performance, modular servo drives with versatile connectivity and multi-motor compatibility
Drive Mission Success
Contact us today to discuss how Copley Controls can support your defense applications with ruggedized, reliable motion control solutions designed for mission success.